LCZ Pure Steam Generator is combined with internal and abroad technology, with reasonable design, advanced technology, unique internal spiral tree-grade separating technology. The pyrogen and endotoxin are removed thoroughly. And Produce higher purity steam. The machine is conform to the GMP standard.
LCZ Pure Steam Generator is composed of pre-heating machine, evaporation machine, water pump and so on. The frame is made of stainless steel 304. Evaporation machine and pre-heating machine are arranged equally. Use serried type pipes for heat change, film falling evaporation, reasonable water distributing, and make sure water is distributed equally on each evaporating pipe. Use three-grade separating technology, water is fully evaporated. Other water pump, pipes, valves and electrical machines are designed in right place, the material that contact the water and steam all use Stainless steel 316. Pipe connection has no dead corner or backwater area. The appearance of the machine looks very nice.
LCZ series pure steam generator is mainly used for the disinfection of the pipes, containers and other equipments of pharmaceuticals, medical treatment sanitation, biological and food industry. It is an important part of big transfusion production line.
3.Technological parameter table
Pure Steam output
Raw vapor consumption
Raw water consumption
Pure Steam pressure
Work pressure: 0.15-0.5Mpa
Design pressure: 0.55Mpa
Conform to JB20031-2004 “Pure Steam Generator”Standard
Water and Steam separating mode
Internal Spiral water and steam three grade separate.
4 Installing introduction
4.1 LCZ Pure Steam Generator should be installed upon water mill stone, cement or ceramic tile floor. Keep the machine upright, the surrounding of the installation must be clean. Left, right and back side should be more than 1 meter far from other equipments or wall.
4.2 If raw water tank bottom is more than 0.5m higher than water pump entrance, you can directly use pipe to connect the raw water and water pump, the diameter of the pipe must be bigger than 25mm. If lower than 0.5m, or the raw water is far from the water pump, then you should add another water pump to send water to the water pump of the machine.
4.3 Between the main steam pipe to LCZ Pure Steam Generator steam pipe, there must be Pressure maintaining valve, also must have drain outlet.
4.4 Concentrate water outlet, condensed water outlet should separately connect to cloacae or out of room. Backpressure is not allowed.
5 Operation Guide
5.1 Power: Electrical control case: 220V + 10%, water pump: 380V + 10%.
5.2 Start machine: Connect the power, preset qualified raw water, qualified steam. Open steam valve, press the “ON” button (start the water pump), open raw water valve, and then machine runs automatically.
5.3 Close the machine: Close the raw water valve, then close the steam valve, open drain outlet valve and let the seeper out. Then close the drain outlet valve.
6.1 Check the joint of pipe, when there is leak, should make the fasteners tighter again or change the sealing gaskets.
6.2 Check electrical wire. Change broken or aging wire.
6.3 Check joint points of each line, repair the loosen or rusty point.
6.4 Carry out the maintenance according to circuit diagram and Manual Book.
7 Clean Guide
After many years use of the heat exchange pipes, there may be dirty on the surface of pipe where contact the water and steam. This will decrease the heat transfer coefficient, and lower the output of the steam. You can use chemical solution to clean.
1) If the dirty is mainly sulfate, use #1 solution to clean.
2) If the dirty is mainly sulfate and silicate, at first use #1 solution to clean, and then use #2 solution to clean, then use #3 solution to counteract, at last use deionized water to wash for 1 hour.
#1 solution: Add 1-2% Hydrochloric acid into deionized water, when use, keep temperature at 60°C, wash for 1 hour.
#2 solution: Add 2-4% Hydrofluoric acid into deionized water, when use, keep temperature at 60°C, wash for 1 hour.
#3 solution: Add 2% Ammonia into deionized water, when use, keep temperature at room temperature, wash for 1 hour.